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Custom Foam Inserts

Sample Price: £0.05

Do you have any concerns regarding the product safety during crucial shipping processes? Then, stay connected with us for reliable options! For the optimised safety and security of your fragile products, you can buy our custom foam inserts to place inside the boxes for extra protective and cushioning characteristics. We use high-grade materials to construct these inserts into those sizes that compact pack abs fit the products in the box. This allows no extra movements and snugging of the products no matter how severe the rigours of transportation are. So, what are you waiting for? Choose your favourite styles and join us for a long term journey!

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From 100 Bags

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    What is a Foam Insert?

    A protective and cushioning packaging material made from sturdy and thickened configuration is used to compactly pack the products and preserve their quality during shipment. This foam is cut and moulded into the shape that best suits the specific product needs and prevents the products from rattling and moving.

    Types

    • Eva foam inserts
    • Anti-static inserts
    • Expanded polyethylene inserts
    • Charcoal foam inserts
    • Pick and pluck inserts

    About This Product

    Shock Absorbing

    The soft and fluffy feel of the foams creates a protective base and walls for the products, acting as a cushion to protect them from breakage, bending, deformations, squeezing, and pressures.

    Non-toxic and Safe

    The inserts are food-safe and chemical-free, protecting the ingredients from toxicity and contamination, creating safe containment for the products.

    Multiple Compartments

    These inserts can also be used to create multiple compartments inside the box, allowing multiple products to be packed inside securely.

    Customisation

    • Materials: Sustainable and premium materials such as polyethylene, polyurethane, expanded polystyrene, ethylene vinyl acetate (EVA), etc.
    • Foam Styles: Single-layer inserts, multi-layer inserts, egg crate foam, laminated foams, contour-cut foams, etc.
    • Colours: Unique colours to enhance branding or reflect holiday themes.
    • Printing: Offset printing, flexographic printing, screen printing, digital printing, CMYK printing techniques, etc.
    • Interior Designs: Geometric sequences, motifs, calligraphy, engraved or debossed brand logo, product silhouettes, etc.

    Why Choose Our Foam Inserts?

    For the superior protection of your products, our foam inserts make logistical operations convenient and efficient. They also enhance the unboxing experience and brand image. Other benefits include:

    • Create cost-effective shipments
    • Create a strong and optimised protective environment
    • Deliver clean and sophisticated product presentations
    • Create memorable unboxing experiences
    • Reduce product returns
    • Biodegradable packaging materials
    • Create a unique brand image in the market
    • Easy to place inside the box
    • Efficiently promote your products
    • Flexible to various customisation strategies

    Who Uses Our Foam Inserts?

    • Electronic manufacturers
    • Medical companies
    • Tool and equipment companies
    • Tech and gadget retailers
    • Automotive and aerospace industries
    • Cosmetic and skincare brands

    Why Do 6,000+ Companies Trust Us?

    Small Box Company has been passionate about providing durable, high-quality, and well-designed packaging solutions. Our attention to precision and care in every step has made us a trusted partner for more than 6,000 companies. Other benefits include:

    • Luxurious finishing
    • Eco-conscious materials and inks
    • Forward-thinking innovations
    • Free 3D mockups and prototypes
    • Fast turnarounds
    • Low Minimum Order Quantities (MOQs)
    • Designer-grade manufacturing
    • Transparent communication and collaborations
    • Get Your Fast and Free Custom Quote

    Get a Custom Quote Now:

    Confused about your ordered solutions? Communicate with us during every step to ensure your packaging aligns with your brand’s needs. Reach out via email at [email protected], and we will respond shortly. For more options, explore our online store, where Medical boxes with Inserts are also available.

    Dimensions All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging
    Availability In Stock
    Price Starting from £0.05 per unit
    Printing Options No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
    Printing Techniques Digital Printing, Offset Printing, Screen Printing, Flexography
    Paper Stock 10pt to 28pt (60lb to 400lb) - Eco-Friendly Kraft, E-Flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Custom Packaging Materials
    Material Features 100% Recyclable, FSC Certified, Biodegradable Options, Food-Grade Safe, Printed with Non-Toxic Inks
    Order Quantity No Minimum Order Required
    Coating Options Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Silver Foiling, Embossing, Debossing, Soft-Touch Lamination
    Default Process Die Cutting, Gluing, Scoring, Perforation
    Additional Options Custom Window Cut-Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Custom Die-Cuts, Inserts
    Packaging Styles Mailer Boxes, Rigid Boxes, Display Boxes, Gable Boxes, Retail Boxes, Product Sleeves, Folding Cartons
    Proofing Options Flat View, 3D Mock-Up, Physical Sample (upon request)
    Design Support Free Dieline Setup, Artwork Assistance, Real-Time 3D Proofs
    Turnaround Time Fast turnaround time with rush order options available.
    Shipping & Services Free Shipping Across the UK, Fast Turnaround, No Hidden Charges, 24/7 Customer Support
    Sustainability Commitment We are dedicated to eco-conscious manufacturing by using recyclable materials and sustainable printing practices to minimize environmental impact.

    How to Contact Small Box Company

    Email: For inquiries or to discuss Packaging Solution, reach us at: [email protected]

    Stock Type & Thickness

    cardboard paper material

    Cardboard

    Durable and eco-friendly cardboard packaging designed for strong protection, sustainability, and premium product presentation.
    Kraft paper

    Kraft

    Strong and recyclable kraft packaging with a natural finish, ideal for sustainable and custom branded packaging solutions.
    rigid paper material

    Rigid

    Luxury rigid boxes offering premium appearance, durable protection, and elegant packaging for high-end products.
    corrugated paper material

    Corrugated

    Lightweight corrugated packaging provides durable shipping protection, cost-efficiency, and sustainable packaging performance.

    Finishing Assortment

    Foil stamping paper

    Foil Stamping

    Premium foil stamping adds a luxurious metallic shine to logos, text, and custom packaging designs.
    spot uv paper

    Spot UV

    Spot UV coating highlights key design areas with a glossy finish for enhanced contrast and visual appeal.

    Gloss

    Gloss coating delivers a shiny, vibrant finish that enhances colors and creates a premium packaging look.
    holographic paper

    Holographic Foiling

    Holographic foiling creates a reflective rainbow effect for bold, modern, and eye-catching packaging.
    emboss style

    Embossing

    Embossing adds raised texture and depth to packaging for a premium and elegant presentation.
    debossing paper style

    Debossing

    Debossing creates a pressed-in design effect that adds sophistication and refined packaging detail.
    matte paper

    Matte

    Matte coating provides a smooth, non-shiny finish with a clean and modern premium appearance.
    soft touch paper

    Soft Touch Lamination

    Soft touch lamination adds a velvety texture with extra protection for a smooth luxury packaging feel.